Case Studies
Air Compressor Maintenance for an Automotive Parts Factory
Service Type: Regular Maintenance + Fault Diagnosis
Service Duration: 3 Months
Provided monthly inspections, filter replacement, and lubricating oil maintenance for 5 screw air compressors of the customer. Detected and promptly replaced faulty pressure sensors, effectively reducing equipment failure rate by 30% and improving air production efficiency by 15%.
Air Compressor Energy-Saving Transformation for an Electronics Factory
Service Type: Energy-Saving Transformation + System Optimization
Service Duration: 1 Month
Addressed the customer's issues of high energy consumption and unstable pressure in the original air compressor system by replacing with a frequency conversion control system and optimizing pipeline layout. After transformation, the system's daily power consumption was reduced by 200 kWh, and pressure stability was improved to ±0.02MPa.
Emergency Repair of Air Compressor for a Building Materials Factory
Service Type: Emergency Repair + Spare Parts Replacement
Response Time: Within 2 Hours
The customer's production line was shut down due to air compressor main engine seizure. We responded quickly, arrived at the scene within 2 hours, replaced core spare parts such as main engine bearings and seals, completed the repair and resumed production within 8 hours, reducing the customer's downtime loss by approximately 100,000 RMB.
Complete Replacement of Air Compressor for a Food Processing Factory
Service Type: Complete Unit Replacement + Installation & Commissioning
Service Duration: 5 Days
Replaced the customer's old piston air compressor (in use for over 10 years) with an energy-saving screw compressor. Completed equipment installation, pipeline connection, and parameter commissioning. The new unit's air production efficiency increased by 40%, noise reduced to below 75 decibels, meeting the environmental requirements of food factories.
Comprehensive Inspection of Air Compressor System for a Chemical Enterprise
Service Type: System Inspection + Risk Assessment
Service Duration: 2 Days
Conducted a comprehensive inspection of 12 air compressors and supporting dryers, air storage tanks for the customer. Issued a risk assessment report and rectified 8 potential hazards such as failed safety valves and pipeline leaks. Eliminated safety risks and ensured compliance with industry safety standards.
Installation of Remote Monitoring for Air Compressors in a Machinery Manufacturing Plant
Service Type: Intelligent Monitoring + Data Management
Service Duration: 1 Week
Installed a remote monitoring system for 8 air compressors of the customer, enabling real-time monitoring of pressure, temperature, energy consumption and other data. Supports fault early warning and data analysis, allowing the customer to manage equipment remotely. The unplanned downtime rate of equipment was reduced by 45%.
Outsourced Air Compressor Maintenance for a Packaging Factory
Service Type: Annual Maintenance Outsourcing + On-Site Service
Service Cycle: 1 Year
Undertaken the annual maintenance service for 3 air compressors of the customer. Developed monthly, quarterly, and annual maintenance plans, and assigned on-site technicians. The average annual equipment operation rate reached 99%, helping the customer save approximately 30,000 RMB per year in equipment management labor costs.
Precise Commissioning of Air Compressor Pressure System for a Hardware Factory
Service Type: Pressure Commissioning + Flow Optimization
Service Duration: 3 Days
Addressed the mismatch between the air supply pressure of the customer's air compressor and production needs by precisely commissioning pressure parameters and optimizing air supply flow distribution. Resolved issues of insufficient air pressure and waste, improving the production yield rate by 8%.
Air Compressor Oil-Free Transformation for a Pharmaceutical Factory
Service Type: Oil-Free Transformation + Clean Air Supply
Service Duration: 7 Days
Upgraded the customer's oil-lubricated air compressors to oil-free models to meet GMP standards for pharmaceutical production. The transformed system provides oil-free compressed air, ensuring product safety and passing pharmaceutical production certification.